DIN 41612

FEATURES

  • Enables phased introduction of Surface Mount Technology - SMT.
  • Permits use of mixed technology - plated through hole (PTH) + SMT.
  • Simplifies handling and test.
  • Increases space utilization of available component area.
  • Provides a modular approach to design and manufacture.
  • Reduces equipment downtime by simplifying fault location.

An Introduction to H.I.T.

Advances in Surface Mount Technology (SMT), Very Large Scale Integration (VLSI), Tape Automated Bonding (TAB) and other comparable technologies has led to significant increases in packaging densities over recent years. With SMT for example, three fold increases in packing density can now be expected compared to conventional p.c.b. methods.

Whatever the merits of these advances, they can nevertheless present formidable difficulties not only in terms of assembly and diagnostic testing, but also reworking. Complexities aside, costs can be considerable.

Effects of these technologies in introducing sizeable increases in complexity, cost and test problems can often discourage any policy of standardizing on large p.c.b.'s. This can conflict with well established equipment practices such as those effecting equipment for which Double Eurocards are extensively used as an example. Moreover, in many industry sectors, adoption of total surface mount p.c.b.'s can lead to unacceptably high levels of initial capital investment and engineering effort.

A controlled and phased introduction of SMT in parallel with conventional thru-hold solder technology therefore presents a more viable approach to these difficulties. As such it has led to the development of an entirely new interconnection system and equipment practice; Hierarchical Interconnection Technology or HIT.

The H.I.T. Concept


In effect, HIT produces a framework for circuit board partitioning and modularization as well as solderless assembly of sub-units. At the same time, it also enables engineers to continue to base their designs on large boards and established equipment practices.

The system is based on circuit units that are intermediate in size between a conventional p.c.b. (Daughter Board) and chipcarrier. Units assume the form of small boards (Child Boards) that are "socketed" into the HIT connector which is then parallel mounted onto the Daughter Board. The connector is also designed to be capable of using a variety of substrate materials. Thus single-sided, double-sided and multilayer boards using glass-epoxy, metal clad laminates or ceramic substrates can all be accommodated.

This therefore permits the use of mixed technologies enabling the phased introduction of SMT into conventional technology. Similarly if redesign or updating is required, this can be confined to the module rather than involving the entire board.


The H.I.T. CONTACT

Two essential requirements which had to be met were (a) High reliability and (b) Low installed costs to satisfy these needs.

HIT uses two basic elements; a connector and a clamp. The connector consists of an insulator fitted with cantilever contacts with straight p.c. terminations. The clamp provides the contact pressure being secured by captive screws engaging captive threaded inserts in the insulator.

The contact system provides a small wiping action between the contact and the child board pad as the clamp is secured. The clamp is secured to a datum on the insulator such that a minimum contact pressure of 150g is achieved. Thus it is possible to avoid precious metal plating and use tin-lead, as a reliable gas-tight joint is achieved. Extensive testing, has proved this to be so even after the child board and connector have been subjected to 100 operations. A detailed Equipment Practice which includes data on thermal management, EMC etc. is available on request. HIT


Two Versions of HIT are Available - Rectangular HIT and Linear HIT

RECTANGULAR HIT has been designed to optimize the space available on a Double Eurocard daughter board. Two sizes are offered, Size A (128 contacts) and Size B (204 contacts). Eight Size A or four Size B connectors ( or a mixture of both) can be accommodated. Using Surface Mount components both sides of the child board can be populated. The clearance between the underside of the child board and topside of the daughter board is 4.35mm. The child board is polarized.

LINEAR HIT provides the opportunity for the child boards to be of variable lengths and widths and is available in three sizes, 16, 32, and 64 way. The standard clearance between child board and daughter board is increased to 6.35mm permitting thru board or surface mount components to also be mounted on the daughter board. In addition, the 32 and 64 way sizes can also be supplied with a 10mm clearance to cater for larger size components, along the surface of the p.c.b. The Linear HIT may be edge mounted or in-board mounted and can be polarized in a number of alternative positions in respect of the child board.

HIT Rectangular and Linear

TECHNICAL DATA

MATERIALS

Insulator Size A & B PPS thermoplastic rated UL94V-0
Linear PET glass filled polyester rated UL94V-0
Contact Copper alloy plated tin/lead or hard acid gold
Termination Tin lead
Clamps Zinc/alloy or aluminum chromate passivate
Clamp screws Steel/zinc plated


MECHANICAL

Mechanical operations 100
Child boards Accomodates laminate p.c.b.'s between 0.95mm and 2.0mm thickness. HIT Size A and B will also accept ceramic substrates of 1.00mm thickness.


 

ENVIRONMENTAL

Climate category 55/125/56
Vibration severity 10-2000Hz, 0.75mm/98m/s²(10gn) duration 6h
Bump severity 390m/s² (40gn), 4000±10
Shock severity 490m/s² (50gn), for 11ms.

ELECTRICAL

Current  
Individual contact (in isolation) at 85°C Tamb. 2A max.
All contacts simultaneously at 85°C Tamb. 1.4A max.
Working Voltage 350Vd.c. or a.c. peak
Proof Voltage 1000 Vd.c. or a.c. peak
Contact Resistance (initially) 15mohm max.
Contact Resistance (after conditioning) 20mohm max.
Insulation Resistance (initially) 1000Mohm min.
Insulation Resistance (after conditioning 100Mohm min.


ORDERING INFORMATION - RECTANGULAR HIT

S1234

B

204

T1

000

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SIZE----------------------------------------------------------

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CONTACT ARRANGEMENTS----------------------

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TERMINATION STYLE--------------------------------

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VARIANT ---------------------------------------------------

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SERIES

S1234 - Rectangular HIT

SERIES

A - Size A module

B - Size B module 

CONTACT ARRANGEMENT

128 - Size A

204 - Size B

CONTACT PITCH

A - 2.54mm ALL FILLED

E - 5.08mm EVEN ONLY FILLED

PRE-MATING CONTACTS

N - None fitted

No designator (BS styles) - None fitted

P - Fitted positions a1 & a16 (32 & 48 mould size)

      Fitted positions a1 & a32 (64 & 96 mould size)

TERMINATION

L1, L2, L3, L4, L5 & L6 - Male contacts

S0, T1, T2, T3, T4, T5, W1, & W2 - Female contacts

 

ORDERING INFORMATION (Reverse DIN 41612)

RIM

96

64

5

A

P

TI

G

H

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MOULD SIZE----------------------------------

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No. OF CONTACTS--------------------------

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CONTACT LOADING-----------------------

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CONTACT PITCH----------------------------

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PRE-MATING CONTACTS----------------

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TERMINATION STYLE--------------------

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CONTACT FINISH---------------------------

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TERMINATION FINISH-------------------

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BS SERIES

B5412 - BS9525 F0017 - Fixed male

B5413 - BS9525 F0017 - Free female

B5532 - BS9525 F002 - Fixed male

B5533 - BS9525 F0032 - Free female

SERIES/GENDER

QIF - Reverse DIN 2 row female

QIM - Reverse DIN 2 row male

RIF - Reverse DIN 3 row female

RIM - Reverse DIN 3 row male

MOULD SIZE

64 - 2 rows of 32 (Q)

96 - 3 rows of 32 (R)

No. OF CONTACTS

16, 32, 48, 64, & 96

CONTACT LOADING

1 - Row a only

2 - Row b only

3 - Row c only

4 - Rows a & b

5 - Rows a & c

6 - Rows b & c

7 - Rows a, b, & c

0 - All Rows (BS style)

X - Special loading

CONTACT PITCH

A - 2.54mm ALL FILLED

E - 5.08mm EVEN ONLY FILLED

PRE-MATING CONTACTS

N - None fitted

No designator (BS styles) - None fitted

P - Fitted positions a1 & a16 (32 & 48 mould size)

      Fitted positions a1 & a32 (64 & 96 mould size)

TERMINATION

T1, T2, T5, T5, T6, T8, W1, & W2 - Male contacts

L1, L2, L3, L4, L5 & L6 - Female contacts

CONTACT FINISH

G - Class 1

L - Class 2

Q - Class 3

TERMINATION FINISH

H - Tinned

I - Tinned